Automatic Stirrup Benders

All reinforced concrete structures use stirrups in huge quantities running into hundreds of thousands. The obvious requirement is therefore for bar bending machines that are fast, highly productive, reliable and easy on the operator.


The stpPRO is stirrup machine operator’s dream machine – USER FRIENDLY - the Full, Straight-Length Stock Bars are loaded onto the machine, the operator feeds in the stirrup specifications (shape and size) and the machine executes the stirrup-forming program continuously in quick succession. Consolidated Machines (CM) brand of automatic stirrup benders are offered in 2 variants: stpPRO and stpPRO-S

STPPRO - FULLY AUTOMATIC STIRRUP FORMING MACHINE 

The stpPRO is stirrup machine operator’s dream machine – USER FRIENDLY - the Full, Straight-Length Stock Bars are loaded onto the machine, the operator feeds in the stirrup specifications (shape and size) and the machine executes the stirrup-forming program continuously in quick succession.

A striking feature of this machine is that multiple specifications of stirrups (different shapes and sizes) can be formed from a single straight-length of rebar thus the entire length of bar is fully utilized with MINIMAL WASTAGE. Programing the machine is pretty simple. Multiple programs can be fed. Stored Programs can be recalled.

The Power train is built with Bosch Rexroth Hydraulics and controlled by a reliable PLC. Compared to machines with servo drives, it is easy to maintain and economically priced.

This machine is capable of bar handling up to size 16 and capable of bending in both directions.

For Detail Specs Download Catalogue from the link below.

STPPRO-S . AUTOMATIC STIRRUP BENDER

Fully Automatic Stirrup Bender, where the Full-Length Stock Bars are loaded onto the machine, recalling the Program the machine will continuously form Stirrups with good Precision and Speed. The Power train is built with premium Hydraulic Gear and Controlled by robust PLC.

In that way the machine is particularly User Friendly, Reliable, and Low on Maintenance. Smart Program Technics Enables A Bar Length to Form Several Stirrup Shapes in One Pass, Thoughtfully implemented, Bar wastage is Minimized. Besides Common Stirrup Shapes this Machine Capable of Forming Round Rings also.  

Bar handling capacity up to Metric 12 Size Bars.

For Detail Specs Download Catalogue from the link below.

Merits of Hydraulic Powered Machines

A typical mechanical drive machine is built with non-standard electric motors, a customized gear box, clutch, fly-wheel, pulleys, belts (chain) each of which are pain points when it comes to maintenance. Because of the use of non-standard components in the making of the mechanical machines, the OE supplier is typically the only source of spares and after-sales support. Breakdowns can lead to long down times, high cost of spares or may even render the machine economically unfit for repair.

WHEREAS the Consolidated Machines (CM) range of Hydraulic Drive Machines are Powered with standard brands of Electric Motors, and the common hydraulic elements are bought-out from, for example, Bosch Rexroth, Eaton, Yuken Hydraulics. These are Time Tested reliable robust components whose spares are easily available and at a very fair price. Breakdown repairs do not require special skills.

Without any doubt Hydraulic Powered Machines guarantee a Win-Win situation when factors of Reliability, Machine Life, Down Time, and Ease of Maintenance are taken into consideration in purchasing decision.

In the event of improper power connections the mechanical machine will work in the wrong direction of Bending thus putting the machine operator’s life in Danger. WHEREAS under a similar scenario the Hydraulic Drive Machine will simply NOT Work, thus averting a Possible Accident.

Yet another scenario when the machine operator’s life is at risk with mechanical-powered machines occurs when the Bending Table could continuously rotate in the event of a Sensor Failure. WHEREAS in Hydraulic Bending Gear, rotation is limited to just over half-a-round, thus keeping the Operator safe even in the event of the sensor failure.

Hydraulic powered Machines are compactly built and lower in weight as compared to obsolete Mechanical Drive Machines – this is a very important consideration for project owners at construction sites who may like to swiftly mobilize their assets to match site conditions.

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